Digital printing enables sophisticated designs and a high degree of personalization at low cost. However, this process was, until recently, not suitable for three-dimensional decorations on standard glass products; instead, a costly, made-to-measure mold had to be created for each item.
To address this problem, Marabu and Koenig & Bauer partnered to create a solution that offers glass product manufacturers an alternative to traditional embossing techniques.
On Thursday, Sept. 23 at 4 p.m., Marabu and Koenig & Bauer will host a digital live event to demonstrate the new solution. To register, complete this form.
Innovative Inkjet Solution for Relief Printing on Glass
The manufacturing of glass products with textured decorations conventionally requires a variety of preparatory steps prior to embossing. Each glass object to be given a textured decorative finish must be made with its own dedicated mold to produce a suitable raised surface for the embossed decoration. Production requires planning and can be time-consuming.
However, embossing is not ideal for highly customized glass items, for which there is currently strong demand, especially in the perfume and beverage (i.e. wine, spirits and beer) industries. Marabu and Koenig & Bauer have developed an inkjet solution that allows for the direct printing of highly customized glass products, from one-off items to large industrial-scale volumes.Advertisement
Contours, for instance, are sharper than with conventional embossing. A precise single-pass application of multiple varnish layers is possible, producing textured finishes. This is performed with printing systems from Koenig & Bauer’s Kammann K15 and K20 family. The method also permits large areas to be printed, including color gradations, often required for brand logos.
In addition, textured varnish finishes can be combined with colored elements to produce strong visual effects. All printing process steps are integrated into the K15 and K20 systems. Servomotors are employed to accurately position and move the object to be printed and the print unit. This allows the raised decoration of glass products of any shape. The corresponding varnish was developed in close cooperation between Koenig & Bauer and Marabu to ensure it was tailored to the printing process.
The Benefits of Marabu’s New Varnish
Marabu’s new varnish was conceived especially for digital printing of textured decorations, in particular on glass substrates. The printing method allows for sophisticated designs on glass objects, such as perfume bottles, drinking glasses, and beverage bottles. The number of layers can be varied in accordance with customer-specific needs. The use of this digital-printing varnish permits the creation of customized decorations without the need for dedicated molds.
The results comply with the requirements defined for dishwasher resistance: 500 cycles in an industrial dishwasher and 50 cycles in a domestic dishwasher. The varnish is also recycling-friendly; the print oxidizes entirely without residue when the glass substrate is melted down for reuse.
Watch Jay Busselle, Adrienne Palmer, and Jeremy Picker dive deep into DTG printing data, popular styles, and opportunities.
Apparel Decoration Trends for 2021 Part Two
Jay Busselle, marketing director, Equipment Zone, interviews two experts in apparel decoration trends: Adrienne Palmer, editor-in-chief of Screen Printing magazine, and Jeremy Picker, creative director and CEO of AMB3R Creative and Screen Printing Editorial Advisory Board member. Both share their insights on decoration trends, apparel styles, and some powerful data for DTG printing. Plus, Picker gives an exclusive look at his 2021 trend report. This is a follow-up webinar to Equipment Zone’s DTG Training Academy virtual event.
FESPA Global Print Expo 2021 Travel Update: Restrictions Lifted for Vaccinated from “Very High Risk” Countries
UPS CMO Kevin Warren to Be Keynote Speaker for January EFI Connect Conference
Roland DGA Completes Online “Application Page Library”
Meet the 2021 WISP Award Winners: Brandi Schieber
Printing United Alliance Cancels 2021 In-Person Expo
With This Open Google Sheet, Screen Printers Can Sell Off Excess Inventory
Photo Gallery2 months ago
33 Funny Memes That Screen Printers Will Understand All Too Well
Case Studies4 months ago
How a Professional Wrestler Began Supplying Screen Printed Apparel to the Wrestling Community
Thomas Trimingham4 months ago
Three Things Every Screen Printer Should Do Right Now
Business & Industry3 months ago
Datacolor ColorReader EZ Portable Tool
Photo Gallery2 months ago
13 Misprinted T-Shirts for the Screen Printing Hall of Shame
Photo Gallery3 months ago
11 Photos That Show What It Takes to Be a Screen Printer
Headlines1 month ago
WATCH: Screen Printer’s Viral TikTok Video Approaching 10 Million Views
Photo Gallery1 month ago
13 Iconic Band T-Shirts That Will Strike a Chord with Screen Printers